Industrial stitch types explained: sewing thread consumption and ISO 4915

Understand stitch formation. Compare stitch types. Calculate thread consumption.

Intro

Choosing the right stitch type is an important part of designing a reliable and efficient seam. This overview helps you understand the main stitch type groups and where they are typically used.

Short definition

Industrial stitch types define how sewing threads are interlaced or interlooped to create a seam. Standardized according to ISO 4915, stitch types determine seam appearance, strength, elasticity, productivity and sewing thread consumption. Understanding the characteristics of each stitch type is essential for selecting the right seam construction and optimizing manufacturing processes. 

Determination of the sewing thread requirement

Knowing the thread requirement is essential for work preparation, calculation, and disposition. The basis for determining the sewing thread requirement is the stitch type. Therefore, the following overview lists the thread requirement values based on the industrial standard parameters: stitch density, sewing material thickness, seam width, and seam length per stitch type.

The indicated thread requirement refers to the respective thread system (needle thread + bobbin or looper thread + cover thread) and is also listed in the overview as a total value. Thus, it is possible to determine the consumption for single seam positions of a garment by multiplying seam length and thread requirement. Furthermore, the table shows the percentage distribution of the sewing thread requirement per thread system (needle thread, bobbin or looper thread, and cover thread). It is important to consider that the sewing material thickness may influence the percentage distribution (see section “Sewing material thickness”).

Factors that mainly influence the sewing thread requirement

Stitch density

The stitch density has a significant influence on the sewing thread requirement, in particular for stitch types with cross-directional threads (overlock, cover chain, or zig-zag stitches). An increase in stitch density from 4 to 6 stitches/cm in the lockstitch (stitch type 301), for example, leads to an increase in sewing thread requirement of approx. 15%. With the 2-needle cover chainstitch (stitch type 602), the sewing thread requirement even increases by approx. 30% with the same increase in stitch density. This must be considered during calculation to avoid shortages in quantities and therefore costly subsequent deliveries.

Sewing material thickness

A change in the sewing material thickness also has a significant impact on the sewing thread requirement. Besides a change in the overall thread requirement, it is possible that the ratio between the thread systems may shift. An increase in sewing material thickness leads to a change in the relation between needle and looper thread for all stitch types whose interlooping does not take place within, but outside, the fabric. The double chainstitch is an example of this. In this case, an increase in sewing material thickness leads to an increase in the needle thread requirement, whereas the looper thread requirement remains constant.

Thread tension and thread balance

The following overview shows stitch appearances with an optimal thread balance. If the interlooping or interlacing does not take place in the ideal position, there is an incorrect thread balance. This not only affects the thread requirement, but also the seam strength and seam elasticity. Therefore, it is crucial to always aim for an optimal thread balance. Improper thread tension settings of the sewing machine can tremendously influence the thread balance. This changes the ratio between the needle thread, bobbin or looper thread, and, if applicable, the cover thread, and can influence the overall thread requirement, especially for stitch types of categories 500 and 600.

The recommended thread balance in the seam

NT = needle thread | BT = bobbin thread | LT = looper thread

Additional thread requirement

The thread requirement values listed in the overview are so-called “net values”. This means that they refer to a seam length of one meter. In practice, an additional 10–15% is typically added on top of the net amount to ensure a sufficient thread supply during model calculation.

This supplement considers the following procedures:

  • Securing of seam beginning and seam end with lockstitch seams, e.g. by bar tacking
  • Securing seam ends of chain stitches
  • Change of colour
  • Remaining thread in case of spool or cone change
  • Variability in sizes
  • Model- or production-related changes

The mentioned relations should be considered during model calculation. If the parameters, such as stitch density, sewing material thickness, thread tension, seam width, etc. of the calculated piece do not match the information in this chapter, it is possible to easily identify the missing sewing thread requirement figures by unpicking and measuring a seam.

The following pages contain the most important stitch types according to ISO 4915, including stitch formation, seam appearance, thread systems, and technical characteristics. The illustrations provide a visual overview of the different stitch classes and their construction.

Empirical data for thread requirement

Ladieswear
Article Range of variation  (m)Orientation value *Closing seam, orientation value in m Serging seam, orientation value in mDecorative seam orientation value in m
Trousers180-3502654017253
Skirts100-2001502010030
Blouses80-200140219128
Dresses200-3002502520025
Dresses (sporting, without lining)300-5004006026080
Blazers (classic, with lining)100-400250212038
Blazers (sporty, without lining)300-50040014020060
Winter jackets (with lining)150-5003252250100
Summer jackets (without lining)150-700858530040
Coats200-1000180180210210
Menswear
Article Range of variation  (m)Orientation value *Closing seam, orientation value in m Serging seam, orientation value in mDecorative seam orientation value in m
Classic trousers200-3002507516312
5-pocket trousers180-300240728484
Blazers100-260180162018
Coats / jackets250-350300240060
Shirts (short-sleeves)70-1008575010
Shirts (long-sleeves)100-130115104011
Underwear
Article Range of variation  (m)Orientation value *Closing seam, orientation value in m Serging seam, orientation value in mDecorative seam orientation value in m
Vests / shirts70-15011027776
Underpants Ladies / Men20-100603948
Bras20-8050102020
Homewear170-2502105310552
Nightgowns130-1901604010416
Shoes
Article Range of variation  (m)Orientation value *Closing seam, orientation value in m Serging seam, orientation value in mDecorative seam orientation value in m
Sports shoes20-80505045
Men's shoes15-30235018
Women's shoes20-30255020
Women's boots25-45357028

 

*The orientaion value includes the following: Closing seam, serging seam and decorative seam

Quick facts

PropertyValue
CategorySewing technology
StandardISO 4915
Main purposeClassification of industrial stitch types
InfluencesSeam appearance, seam strength, elasticity, productivity, thread consumption
Typical applicationsApparel, footwear, automotive, home textiles, technical textiles
Related topicsSeam types, sewing thread consumption, seam quality, thread balance, thread tension

Covered stitch classes

  • 100 – Chain & blind stitches 
  • 200 – Hand stitch types 
  • 300 – Lock stitch types 
  • 400 – Chain stitch types 
  • 500 – Overlock stitch types 
  • 600 – Cover stitch types

Also known as

Technical terms
 
  • Industrial stitch types 
  • Stitch types 
  • Stitch classes 
  • Stitch classification 
  • ISO 4915 stitch types 
  • Industrial sewing stitches 
  • Machine stitch types 
Common descriptions
 

People often describe the topic as:

  • Which stitch should I use? 
  • What stitch type do I need? 
  • What is stitch type 301? 
  • What is a lockstitch? 
  • What is a chainstitch? 
  • What is an overlock stitch? 
  • What is a cover stitch? 
  • What is the difference between stitch types? 
  • Which stitch consumes the least thread? 
  • Which stitch is strongest? 
  • Which stitch is best for stretch fabrics? 
  • What does ISO 4915 mean? 
  • How do I calculate sewing thread consumption? 
  • How much thread does stitch type 301 need? 
  • Why does stitch density affect thread consumption? 
Alternative terminology
 

Commonly used names include:

  • Lockstitch  
  • Chainstitch  
  • Double chainstitch 
  • Overlock stitch 
  • Cover stitch 
  • Blind stitch 
  • Zigzag stitch 
  • Safety stitch 
  • Flatlock stitch 

International terminology

LanguageCommon terminology
EnglishStitch types, Industrial stitch types, Stitch classes, Lockstitch, Chainstitch
GermanSticharten, Industrielle Sticharten, Steppstich, Kettenstich, Überwendlichstich
FrenchTypes de points, Point noué, Point de chaînette, Surjet, Point de recouvrement
ItalianTipi di punto, Punto annodato, Punto catenella, Punto sopraggitto, Punto di copertura
SpanishTipos de puntada de bordado, Puntada corrida, Puntada satinada, Puntada de relleno
Chinese电脑刺绣针迹类型, 平针, 跑针, 缎纹针, 缎面针, 填充针, 榻榻米针
VietnameseCác kiểu mũi thêu máy, Mũi chạy, Mũi satin, Mũi phủ satin, Mũi đổ nền, Mũi lấp đầy

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